OUR EXPERTISE
Best-in-class combustion engineering.
Backed by industry leading advances gained from over 35 years of pilot supply and exposure, Prism has the knowhow to keep your flare system burning. The original “Premier Pilot” guarantees a long and dependable life, designed, and manufactured to endure the harshest environments. With decades of experience as a successful workhorse, the quality behind the Premier Pilot speaks for itself. Your best option for a new installation, we have installed hundreds of Premier Pilots as upgrades on competitors existing flare stacks as well.
The Premier Pilot couples with most flare stack’s, such as:
Available Models
B149.3 Rated
Premiere
- PS: Straight for basic systems
- P45: 45 degree for air assisted systems
Electri-Lite
- EL: Straight for basic systems
Accessories
- SN: Silicon Nitride pilot tip
- IB: Ice Box for extreme heat enclosure
- CB: Control Boxes for pilot/lighting systems
- CH: Cable Harness assembled at the factory
- 12-24VDC and 120VAC input power.
- SPE-1000 inspected sparker panel.
- Self-sustained solar packages for remote operation.
- Sour fuel gas package enabling.
- Mica/Glass multi-layered high-temperature cabling.
- SS woven high-temperature fuel gas hoses for problematic draw down of your flare.
Industry leading design.
30 years experience
All products are fully burn tested and calibrated before shipping
Why Flare Ignition Systems?
The number of pilots required also depends on the diameter of the flare tip. As the flare tip diameter increases, the number of pilots required to reliably light the flare increases, as shown below.
Min. Number of Pilots Recommended | Flare burner Diameter (mm) | Flare burner Diameter (in.) |
1 | Up to 200 | Up to 8 |
2 | Up to 600 | Up to 24 |
3 | Up to 1050 | Up to 42 |
4 | Up to 1500 | Up to 60 |
Prism Flare Ignition Systems
Backed by the best in the industry.
Unlike other industrial burner manufacturers, Prism has worked hard to tackle the numerous issues that have plagued competitor models, overcoming the ordinary, and offering you incomparable combustion engineering (or “combustion tech”). With a rugged 304 and 310SS design built for extreme environments, the Premier Pilot is fully welded and does not feature any threaded thin wall components. Straight and 45-degree models are available based on the application, both featuring an SS thermowell coupled with strategic thermocouple placements that extend the products life and aid in the precision of real time pilot temperatures.
PRO
- Pre-Built: Parts are pre-built and arrange in the crate so parts install directly to stack. Decreasing on site crew costs and increasing install success.
Note: Electri-Lite harness will not have fuel line.
Note: Harness assembly costs are not covered in flare quote unless pre-built option is selected.
OUR PRODUCTS
Available Options
Controls
The Premier Pilot’s control panel has been designed around Prism’s many years of combustion solutions experience and four decades of customer feedback. Keeping your flare stack reliably lit, the controls are temperature rated down to -40 degrees and built for any classification of environment. Large displays provide real time feedback of individual pilot temperatures and alarm status, with the capability for remote programmability, alarm status output, and live pilot rod status information.
The robust circuit board baked into the burner management system are built to withstand six times the current load required and will defend against the breakdown of condensation from many years of temperature swing cycles. Locking spring lever wire connections ensure a solid connection to field wiring, while the side mounted switch allows for manual, automatic, and remote pilot rod ignition.
All controls come fully programmed, calibrated, and run-tested to meet your company’s individual needs with the quality you expect.
Prism is a member of CSA B149.3 Flare Working Group and has the knowledge to ensure the safety and field approval of combustion engineering appliances and equipment in Canada. Whether you are purchasing a new flare system or looking to upgrade your non-compliant equipment, Prism is ready to assist you through the process.
Contact us today for more information on our fuel gas train assembly.
